EN 
DE Why an energy audit is more than just a requirement
Many manufacturing companies initially view an energy audit as an unpleasant obligation – especially when it's required by law. However, practice has repeatedly shown that a well-conducted energy audit can provide a real competitive advantage. It uncovers potential savings, reduces energy costs, and ensures greater transparency within the company.
1. What is an energy audit?
An energy audit is a systematic examination of your company's energy use and consumption. The goal is to identify weak points and develop measures to improve energy efficiency. The standard for this is DIN EN 16247-1.
For non-SMEs (e.g., companies with more than 250 employees or a turnover of over €50 million), an energy audit is mandatory – at least every four years. Exceptions to the implementation requirement apply to non-SMEs with a total annual final energy consumption of less than 500,000 kWh. These are required to submit at least one online reporting obligation to the Federal Office for Economic Affairs and Export Control (BAFA).
In principle, however, smaller companies also benefit from an energy audit.
2. Why manufacturing companies in particular benefit greatly from this
Manufacturing companies often have high and complex energy consumption – from machines to compressed air systems to process heat. In this environment, even small optimizations can quickly lead to measurable savings.
Typical results of a production audit:
- Reduction of idle times for machines
- Optimization of compressed air systems
- Heat recovery from exhaust gases or waste heat
- better load distribution during power peaks
- targeted investments with short payback periods
3. No off-the-shelf audit – but real practice
A good audit analyzes not only energy consumption, but also processes, operational procedures, and user behavior. This means it's not just about technology, but also about organization and potential in everyday life.
An experienced auditor – like Mr. George von utcuro Management. Consulting. – goes directly into your production, talks to those responsible and develops solutions that can be implemented.
4. Legal security included
Many companies don't know whether they are subject to audit requirements – or they put it off. A violation can be costly, however. An audit according to DIN EN 16247-1 fulfills the requirements of the Energy Services Act (EDL-G) and provides you with legal certainty.
In addition: Even if you are not legally obliged to do so, an audit can be an ideal preparation for later certification (e.g. according to DIN EN ISO 50001).
5. Use subsidies instead of paying for everything yourself
Energy audits are eligible for funding, for example, through the Federal Office for Economic Affairs and Export Control (BAFA). The funding rate depends on the company size and project scope.
Important: Funding must be applied for before the start of the program. Getting support here will help you avoid bureaucratic pitfalls.
6. Convincing numbers – Return on Investment
In many cases, the proposed measures pay for themselves within a few months or years. And implementation can be done gradually.
An energy audit is therefore not a cost item – but the beginning of an economically sensible optimization strategy.
7. Positive effects on the environment and image
In addition to the business advantages, an energy audit also has a positive impact on your external image:
- They show responsibility in the use of resources
- They create transparency for customers and partners
- They lay the foundation for Zcertifications
Conclusion: An audit is worthwhile – even if it is not necessary
An energy audit not only provides legal certainty, but also concrete benefits for companies (such as manufacturing facilities): lower costs, greater transparency, optimized processes. And best of all, it lays the foundation for long-term efficiency and sustainability within the company.
Let us discover your potential – with an energy audit that pays off
We show You where savings are possible – and accompany you from analysis to implementation.
